S&S Cycle Motorcycle Accessories Wartungshandbuch PDF herunterladen

S&S Cycle, Inc.

14025 County Hwy. G Box 215

Viola, Wisconsin 54664

Phone 608-627-1497 Fax 608-627-1488

Customer Service email: [email protected]

Technical Dept. email: [email protected]

Website: www.sscycle.com

Instruction Sheet

No. 31-0000M

Revised 6-29-99

1995, 1996, 1998, 1999

by S&S Cycle, Inc.

Printed in the U.S.A.

Installation Instructions for S&S

Super Stock and Special Application Big Twin Crankcases

Safe Installation and Operation Rules:

Before installing your new S&S crankcases, it is your

responsibility to read and follow the installation procedures in these

instructions and follow the basic rules below for your personal

safety.

● Read instructions thoroughly and carefully so all procedures

are completely understood before performing any installation steps.

Contact S&S with any questions you may have if any steps are

unclear or any abnormalities occur during installation or operation

of motorcycle.

● Consult an appropriate authorized H-D service manual for

correct disassembly and reassembly procedures for any parts other

than those outlined in these instructions.

● Use good judgement when performing installation and

operating motorcycle. Good judgement begins with a clear head.

Don't let alcohol, drugs or fatigue impair your judgement. Start

installation when you are fresh.

● Be sure all federal, state and local laws are obeyed with the

installation.

● Gasoline is extremely flammable and explosive under certain

conditions and toxic when breathed. Do not smoke. Perform

installation in a well ventilated area away from open flames

or sparks.

● If compressed air is used during installation, be particularly

careful. Compressed air and particles dislodged by compressed

air are harmful to eyes and body. Wear protective goggles, and

always direct air stream away from body parts such as hands and

eyes. Never direct compressed air toward other people.

● When using solvents, degreasers and other chemicals during

cleaning and installation, read manufacturer's instruction label for

proper use. Exposure of some chemicals to skin, eyes and/or

other body parts may be harmful. Many items are flammable and

present a fire hazard. Use in well ventilated area and wear

protective clothing when using them to avoid personal injury.

● If motorcycle has been running, wait until engine and exhaust

pipes have cooled down to avoid getting burned before performing

any installation steps.

● Before performing any installation steps disconnect battery to

eliminate potential sparks while working on electrical components.

● Be sure all fuel lines, supply and overflow, are routed correctly

and fuel line clamps are in place and tightened. Lines must not

contact exhaust pipes or other extremely hot surfaces where they

could melt or leak and catch fire.

● Before starting engine and riding motorcycle, be sure throttle

opens and closes smoothly. Turn handlebars to left and test throttle.

Then, turn bars to right and test throttle. To avoid possible loss of

control of motorcycle and potential personal injury to yourself or

others due to throttle sticking in open position, throttle must work

smoothly and return to a fully closed position when hand is removed

from throttle grip.

● Motorcycle exhaust fumes are toxic and poisonous and must

not be breathed. Run motorcycle in a well ventilated area where

fumes can dissipate.

WARRANTY:

All S&S parts are guaranteed to the original purchaser to be

free of manufacturing defects in materials and workmanship for a

period of six (6) months from the date of purchase. Merchandise

that fails to conform to these conditions will be repaired or replaced

at S&S’s option if the parts are returned to us by the purchaser

within the 6 month warranty period or within 10 days thereafter.

In the event warranty service is required, the original purchaser

must call or write S&S immediately with the problem. Some

problems can be rectified by a telephone call and need no further

course of action.

A part that is suspect of being defective must not be replaced by

a Dealer without prior authorization from S&S. If it is deemed

necessary for S&S to make an evaluation to determine whether

the part was defective, a return authorization number must be

obtained from S&S. The parts must be packaged properly so as

to not cause further damage and be returned prepaid to S&S with

a copy of the original invoice of purchase and a detailed letter

outlining the nature of the problem, how the part was used and

the circumstances at the time of failure. If after an evaluation has

been made by S&S and the part was found to be defective, repair,

replacement or refund will be granted.

ADDITIONAL WARRANTY PROVISIONS:

(1) S&S shall have no obligation in the event an S&S part is

modified by any other person or organization.

(2) S&S shall have no obligation if an S&S part becomes defective

in whole or in part as a result of improper installation, improper

maintenance, improper use, abnormal operation, or any other

misuse or mistreatment of the S&S part.

(3) S&S shall not be liable for any consequential or incidental

damages resulting from the failure of an S&S part, the breach of

any warranties,the failure to deliver, delay in delivery, delivery in

non-conforming condition, or for any other breach of contract or

duty between S&S and a customer.

(4) S&S parts are designed exclusively for use in Harley-Davidson

motorcycles. S&S shall have no warranty or liability obligation if

an S&S part is used in any other application.

IMPORTANT NOTICE:

Statements in this instruction sheet preceded by the following words

are of special significance:

WARNING

Means there is the possibility of injury to yourself or others.

CAUTION

Means there is the possibility of damage to the engine or

motorcycle.

NOTE

Other information of particular importance has been placed in

italic type.

S&S recommends you take special notice of these items.

1 2 3 4 5 6 ... 19 20

Inhaltsverzeichnis

Seite 1 - S&S Cycle, Inc

1S&S Cycle, Inc.14025 County Hwy. G Box 215Viola, Wisconsin 54664Phone 608-627-1497 Fax 608-627-1488Customer Service email: sscus

Seite 2 - INJECTION (EFI) MODELS

10B. Crankcases made for V2 type cylinders -Cylinder studs are installed to stock H-D heightwhich is compatible with stock cylinders or anyS&S V2

Seite 3 - Installation Instructions

115. Carefully counter bore hole approximately .100"deep. Use fairly low rpm and slow feed rate toavoid catching drill bit and damaging cylinder.

Seite 4 - Picture 2

12c. Cross reference pinion race insidediameter with pinion shaft bearingsurface outside diameter to determinecorrect color code.EXAMPLE - Pinion shaf

Seite 5 - Picture 4

13EXAMPLE - Pinion bearing race inside diameteris 1.7510". Pinion shaft bearing surfacediameter is 1.2499". 1.7510" minus 1.2499"

Seite 6 - Picture 9

14NOTES -●Oiling systems in stock 1973 and later engines havetwo distinct differences from earlier engines. Oil suppliesto top end and bottom end are

Seite 7 - Picture 10

15●Some aftermarket gear covers have incorrectmachining that may cause poor alignment of oilpassages, pinion shaft, cam and dowel locations.Incorrect

Seite 8 - Picture 12

16b. Prior to flywheel installation, slip gearcover over alignment dowel pins incrankcase. Cover must not be forced.If resistance is encountered, det

Seite 9

17Shimming may be required to compensate forvariances between frames.NOTE - Crankcases damaged by improper installationare not covered under warranty.

Seite 10 - Figure 2

181. Crankcase half assembly...N/A2. Right main bearing race - ’58-up BTStandard (HD #24599-58B) ..

Seite 11 - ⁄16"): 15-18 ft. lbs

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Seite 12

2IntroductionInstallation of S&S Super Stock Big Twin crankcases is comparatively easy and can be performed by any Harley-Davidson repair shopequi

Seite 13

Seite 14

3Polishing, painting, plating or powder coatingS&S crankcasesS&S Cycle cautions against modifying thesecrankcases due to the possibility of da

Seite 15 - Figure 5

4● S&S crankcases manufactured before Fall, 1998,require modification for use with 45 amp Harley-Davidson alternator supplied on ‘97-up fuel inje

Seite 16 - S&S Cycle Inc

5Installation: 1936 - 19691. Install fitting #31-2018 in hole A.2. Connect oil vent line from oil tank to fitting.3. Install t-fitting H-D part #63

Seite 17

6B. Crankcase oil screen assemblyLocation: Hole B. See Pictures 4, 5 & 6.Hardware: #31-2010 crankcase oil screen, #31-2011spring, #50-8008 o-ring

Seite 18 - Big Twin Crankcases

7D. Primary housing oil scavenge passageLocation: Hole D. See Pictures 5 & 6.1965 - early 1984 engines with dry clutchand engine-supplied primary

Seite 19 - S&S Super Stock

82. Connect 3/8" hose to #50-8113 fitting androute in stock-like manner to breatherfitting on rear of air cleaner backplate.Installation: 1993 an

Seite 20

94. Magnetic drain plugA. Place crankcases in frame to determine ifmagnetic drain plug #31-2006, located onbottom of cases, will be accessible. If dra